At Cleveland Electric Laboratories (CEL), we specialize in designing and manufacturing custom thermocouples that meet the specific needs of various industries. Whether you’re working in aerospace, industrial furnaces, power generation, or glass manufacturing, accurate temperature measurement is critical.
By creating custom thermocouples tailored to your exact specifications, CEL ensures that your equipment operates safely and efficiently, even in the harshest environments.
Advantages of Custom Thermocouples
Custom thermocouples provide specialized solutions that standard options can’t match:
- Precision Fit – Designed to meet your exact needs, handling extreme temperatures, corrosive environments, and high-pressure conditions.
- Reliable Accuracy – Ensures precise temperature readings, critical for industries like aerospace and glass manufacturing.
- Durability – Built with robust materials to withstand tough conditions, reducing replacements and costs.
- Versatile Applications – Adaptable to various industries, from industrial mills to power plants, with seamless integration into existing systems.
- Fast Turnaround – Our expert team delivers quick, customized solutions to keep your projects on schedule.
Types of Custom Thermocouples
We offer a range of thermocouples, all of which can be customized to fit your unique specifications:
Vacuum Furnace Thermocouples (VFT):
Vacuum furnace thermocouples are specifically designed for high-temperature applications in vacuum environments, where the absence of oxygen presents unique challenges. These thermocouples are made with materials that can withstand extreme temperatures and low-oxygen conditions without oxidizing or degrading. They are ideal for use in industries such as metal processing, where high-temperature heat treatment is required in vacuum furnaces.
Noble Metal Thermocouples:
Noble metal thermocouples, such as Type R, S, and B thermocouples, are made of platinum and platinum-rhodium alloys. These thermocouples are known for their high accuracy and stability at elevated temperatures, making them essential in industries that require precise temperature measurements, such as aerospace, power generation, and glass manufacturing. They are capable of measuring temperatures up to 1600°C (2912°F), and their long-term stability is a key advantage in applications where high accuracy is critical.
High-Temperature Specialty Thermocouples:
For industries like metal processing and glass manufacturing, CEL provides high-temperature thermocouples capable of withstanding extreme heat, often up to 2800°F (1538°C). These thermocouples are built with materials like ceramic sheaths and refractory metals to endure harsh environments and maintain reliability at extreme temperatures. This makes them suitable for industrial furnaces, kilns, and high-temperature testing.
Mineral-Insulated Metal-Sheathed (MIMS) Thermocouples:
MIMS thermocouples are designed for use in rugged industrial environments. They consist of thermocouple wires insulated with compacted magnesium oxide (mineral insulation) and encased in a metal sheath. This structure provides excellent durability, flexibility, and protection from mechanical damage, moisture, and corrosive atmospheres. MIMS thermocouples can operate in high-pressure and high-temperature conditions, often exceeding 2000°F (1093°C), making them ideal for industries such as chemical processing, power generation, and oil and gas.
Why Choose Cleveland Electric Laboratories for Custom Thermocouples?
Our ISO/IEC 17025 and ANSI/NCSL Z540 accredited calibration lab guarantees precise measurement and calibration services for temperatures ranging from -320°F to 2800°F. In addition, CEL’s expert engineers work closely with clients to develop thermocouples that not only meet, but exceed expectations in terms of accuracy, durability, and cost-efficiency.
Whether you need a custom thermocouple for an industrial furnace, a glass manufacturing plant, or an aerospace project, CEL has the expertise and technology to provide the right solution. Contact us today to discuss your specific temperature measurement needs and discover how a thermocouple from Cleveland Electric Laboratories can optimize your processes and ensure the success of your project.
